组合形活塞销冷镦挤成形工艺

针对组合形活塞销结构特征和工艺要求,分析该零件的成形难点为:两端圆锥孔的挤压成形和深径比大于2. 5的中心圆孔反挤压。为此,应用DEFORM-2D有限元分析软件对组合形活塞销7工位冷镦挤成形工艺进行数值模拟分析。通过数值模拟分析和工艺方案修订,确定最终的成形工艺方案为:下料-整形-压凹-反挤压-冲孔-第1次挤锥-第2次挤锥,并采用硬质合金YG15制造反挤压凸模,以避免一次反挤压成形时凸模横截面变化处的折断。采用该方案进行工艺实验,实验结果表明:组合形活塞销尺寸满足零件设计要求,无折叠、开裂等锻造缺陷,深孔反挤压凸模使用寿命大于8万件。     

Fatigue strength evaluation of self-piercing riveted Al-5052 joints under different specimen configurations

In this study, static and fatigue tests were conducted using coach-peel, cross-tension and tensile–shear specimens with Al-5052 plates for evaluation of the fatigue strength of the SPR joints. For the coach-peel, cross-tension and tensile–shear geometries, the ratios of the fatigue endurance limit to static strength were 11%, 14% and 34%, respectively, assuming fatigue cycles of 10⁶ for an infinite lifetime. The equivalent stress intensity factor range can properly predict the current experimental fatigue lifetime. Fatigue crack initiation occurred due to fretting damage between the upper and lower sheets and between the rivet and these sheets.     

Human Anti-Oxidation Protein A1M—A Potential Kidney Protection Agent in Peptide Receptor Radionuclide Therapy

Peptide receptor radionuclide therapy (PRRT) has been in clinical use for 15 years to treat metastatic neuroendocrine tumors. PRRT is limited by reabsorption and retention of the administered radiolabeled somatostatin analogues in the proximal tubule. Consequently, it is essential to develop and employ methods to protect the kidneys during PRRT. Today, infusion of positively charged amino acids is the standard method of kidney protection. Other methods, such as administration of amifostine, are still under evaluation and show promising results. α₁-microglobulin (A1M) is a reductase and radical scavenging protein ubiquitously present in plasma and extravascular tissue. Human A1M has antioxidation properties and has been shown to prevent radiation-induced in vitro cell damage and protect non-irradiated surrounding cells. It has recently been shown in mice that exogenously infused A1M and the somatostatin analogue octreotide are co-localized in proximal tubules of the kidney after intravenous infusion. In this review we describe the current situation of kidney protection during PRRT, discuss the necessity and implications of more precise dosimetry and present A1M as a new, potential candidate for renal protection during PRRT and related targeted radionuclide therapies.     

A Constitutive Equation of Thermoelasticity for Solid Materials

A new constitutive equation of thermoelasticity for crystals is presented based on the interatomic potential and solid mechanics at finite temperature. Using the new constitutive equation, the calculations for crystal copper and graphene are carried out under different loading paths at different temperatures. The calculated results are in good agreement with those of the previous thermoelasticity constitutive equation based on quantum mechanics, which clearly indicates that our new constitutive equation of thermoelasticity is correct. A lot of comparisons also show that the present theory is more concise and efficient than the previous thermal stress theory in the practical application.     

Mechanism of dislocation channel-induced irradiation assisted stress corrosion crack initiation in austenitic stainless steel

The mechanism by which dislocation channeling induces irradiation assisted stress corrosion cracking was determined using Fe–13Cr15Ni austenitic stainless steel irradiated with protons to a dose of 5 dpa and strained at high temperature in both argon and simulated boiling water reactor normal water chemistry environments. Straining induced dislocation channels that were characterized by digital image correlation and confocal microscopy. Dislocation channels were found to be either continuous across the boundary, discontinuous, or discontinuous with slip in the boundary. Discontinuous channels were found to contain the least amount of strain but have the highest propensity for initiating cracks. Discontinuous dislocation channel–grain boundary intersections were shown to have the highest local stress. TEM in-situ straining of irradiated steels and atomistic simulation of dislocation–grain boundary interaction provided supporting evidence that channels that were unable to transfer strain underwent cracking. The inability of channels to relieve stress, by either slip in the adjacent grain or in the grain boundary, resulted in high local stresses and increased susceptibility to stress corrosion cracking initiation.     

Experimental and numerical analysis of aluminum-aluminum bolted joints subject to an indentation process

The increasing interest of the industry (especially automotive, aviation and marine) in the fastener joints (riveted, bolted, etc.) between metallic materials, has re-opened the study on the possibility to improve the performance of the drilled structure using plastic deformation processes.Indentation process, performed before the drilling operation, creates circumferential compression stresses around the hole which increase significantly the mechanical performance of the drilled structures.In this paper, static and the fatigue performances of aluminum–aluminum (AW 6082-T6) single-lap bolted joints are studied. In particular, the study compares the mechanical strength of only drilled single-lap bolted joints (OD specimens) and single-lap bolted joints subject to an indentation process (IP specimens). In order to determine the cycles to failure and the corresponding Wöhler diagram, several fatigue tests are performed. The analyses allow to determine the mechanical performance and the failure mode of the analyzed joints.Several numerical analysis, conducted in ANSYS environment on three-dimensional models of the single-lap joint, are focused on the evaluation of the residual stress on the indented plate and, in particular, to compare the stress distribution on both type of analyzed joints.     

四川矿区典型煤层地应力场瓦斯渗透性规律实验研究

在深部开采或复杂地质条件下,地应力对煤岩渗透率的影响明显,进而影响煤矿瓦斯抽采的效果。对四川矿区不同典型煤层条件下的原煤进行了实验研究,分析矿区典型地应力特征条件下煤岩渗透率的变化规律,拟合了煤岩渗透率与有效应力的函数关系模型。研究发现:煤岩的渗透率与有效应力呈规律性的反比例关系,并存在拐点。这一发现为该矿区根据地应力条件进行煤层强化增透措施选取提供了依据,该研究成果在四川矿区白皎煤矿的保护层开采应用中取得了较好的效果,瓦斯抽采效果良好。     

The influence of thermal residual stresses and thermal generated dislocation on the mechanical response of particulate-reinforced metal matrix nanocomposites

Due to thermal expansion mismatch between reinforcing particles and matrix, thermal induced dislocations are generated in metal matrix nanocomposites (MMNCs) during cooling down from the processing temperature. These dislocations have been identified as an important strengthening mechanism in particulate-reinforced MMNCs. In this study, the development of thermal residual stresses and thermal induced dislocations in MMNCs are predicted using discrete dislocation simulation, assuming the whole material is under uniform temperature change. Shear deformation is applied after the composites are cooled down to room temperature and the influence of thermal residual stresses and thermal generated dislocation on the overall response of particulate-reinforced MMNCs are investigated. The results show that the thermal residual stresses are high enough to generate dislocations and the dislocation density is higher in the interfacial region than the rest of the matrix. The predicted mechanical behavior of the MMNCs matches the experimental results better when thermal residual stresses are included in the simulations.     

Self‐similarity analysis of vehicle driver's electrodermal activity

This paper characterizes stress levels via a self‐similarity analysis of the electrodermal activity (EDA) collected in a real‐world driving context. To characterize the EDA richness over scales, the fractional Brownian motion (FBM) process and its corresponding exponent H, estimated via a wavelet‐based approach, are used. Specifically, an automatic scale range selection is proposed in order to detect the linearity in a log scale diagram. The procedure is applied to the EDA signals, from the open database drivedb, originally captured on the foot and the hand of the drivers during a real‐world driving experiment, designed to evoke different levels of arousal and stress. The estimated Hurst exponent H offers a distinction in stress levels when driving in highway versus city, with a reference to restful state of minimal stress level. Specifically, the estimated H values tend to decrease when the driving environmental complexity increases. In addition, the estimated H values on the foot EDA signals allow a better characterization of the driving task than that of hand EDA. The self‐similarity analysis was applied to various physiological signals in literature but not to the EDA so far, a signal which was found to correlate most with human affect. The proposed analysis could be useful in real‐time monitoring of stress levels in urban driving spaces, among other applications.